E-Bike 36V Service Manual download pdf (Page 21)

7. Disconnect the front brake cable from the

S-hook (C, Figure 1). Note how the front brake

cable is routed around the headlight (LE and

SX models) or around the battery holder (PE

models).The cable will have to be routed along

the same path during assembly.

8. Loosen the right-brake-lever clamp bolt,

and slide the brake lever body from the right

handlebar. Guide the front brake cable around

the headlight (LE or SX models) as you

remove the brake lever.

9. Lay the brake lever over the frame top tube

so it is out of the way. Do not severely bend or

kink the cable.

10.Loosen the set bolt on the throttle control.

11.Slide the throttle control off the handlebar.

On LE and SX models, pull the control wire

free of the bracket (Figure 7).

Installation

1. Fit the throttle stop onto the bottom of the

throttle control (Figure 8).

2. Slide the throttle control assembly onto the

right handlebar.

3. On the LE and SX models feed the con-

nector end of the control wire through the

cutout in the headlight bracket (Figure 7).

4. Feed the cable around the head tube,

through the cable inlet in the left side cover,

and plug the connector to its mate (C, Figure

5) from the controller.

5. Slide the right-brake-lever body onto the

right handlebar. Guide the front brake cable

around the headlight (LE and SX models) as

you install the brake lever body.

6. Finger tighten the clamp bolt to hold brake

body in place. Use the S-hook to secure the

front brake cable to the shifter cable

(C, Figure 1).

7. Roll the right handlebar grip onto the han-

dlebar until the grip is flush with the end of the

handlebar.

8. Slide the brake lever body against the han-

dlebar grip. Position the brake lever as

described in Chapter Five, and torque the

clamp bolt to the specification in Table 4.

9. Slide the throttle control assembly against

the brake lever. Rotate the throttle control so

the LEDs point to the rider’s eyes. Tighten the

clamp bolt so there is enough friction to hold it

in place. Do not overtighten the clamp bolt.

10. Operate the throttle lever. Be sure the

brake lever body does not interfere with the

movement of the lever. Also be sure the lever

hits the throttle stop.

11. Reinstall the right side cover.

ACCESSORY CONTROL (LEFT SIDE)

Removal

1. Remove the battery from the battery com-

partment.

2. Remove the right side cover from the E-

Bike

®

.

3. Pull the cable inlet cover around the head

tube, and remove the cable inlet cover from the

left side cover.

4. Disconnect the accessory control connec-

tor (B, Figure 5) from the controller lead. Note

how the accessory control wire is routed

through the frame.The new wire will have to be

rerouted along the same path.

5. Pull the wire so the connector passes

through the frame and emerges at cable inlet

in the left side cover (Figure 6).

FIG. 7

HANDLEBAR and CONTROLS

4-3

FIG. 6

1 2 ... 16 17 18 19 20 21 22 23 24 25 26 ... 60 61

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